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How good is an Industry 4.0 standard manufacturing site? Just look at Xierkang Intelligence


      At the annual meeting of China's residential industry in December 2019, Wu Xishan, chairman of Xilkang Smart Home, released the Xilkang Smart Home blueprint plan: Xilkang will launch a new smart home control system, which includes four major scenarios: smart entry, smart entrance, smart restaurant and smart bathroom, and will empower home furnishings through smart cross-border integration + advanced technology, allowing users to enjoy smart life.
      Since its involvement in intelligent sanitary ware in 2011, Xierkang has grown from an unknown "industry dark horse" to a "smart toilet tycoon", with sales doubling more than 10 times in the three years from 2015 to 2018, becoming the brand behind the "super factory". This magnificent turnaround is attributed to Xierkang's 20-year reserve of precision electronic components manufacturing technology, international technology comparable to
The R&D strength and the three phases of a total of 200 acres of modern, highly intelligent factories built to Industry 4.0 standards are both the hard strengths that have made Xilcon the invisible giant of the industry and an important factor for many people to look at Xilcon favorably.
 
What is the base of Industry 4.0 standard?
 
      First of all, let's popularize the concept of Industry 4.0. The concept first emerged in Germany as one of the ten future projects proposed by the German government in the "German High-Tech Strategy 2020". It aims to enhance the intelligence of the manufacturing industry, to establish intelligent factories with adaptability, resource efficiency and genetic engineering, and to integrate customers and business partners in business processes and value processes. The technological basis is cyber physical systems and the Internet of Things.
 
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      And in May 2015, China's State Council officially issued the "Made in China 2025" is also a further proposed domestic manufacturing to upgrade on the level of intelligence, to comprehensively improve the quality and level of China's manufacturing development of major strategic deployment.
 
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      Not all factories can reach the Industry 4.0 standard. Only factories with high quality, high reliability, high automation and efficient production capacity can be called Industry 4.0 modern factories. At present, there are few factories in China that can really reach Industry 4.0, and they are generally owned by luxury brands and joint venture brands. Both technical requirements and investment scale are out of reach for many new and small brands with insufficient strength.
 
How good is the factory of Xierkang's Industry 4.0 standard intelligence?
 
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Three production bases, annual production capacity of more than 1.6 million sets
 
      At present, Xierkang has a total of three production bases, the first and second production bases have been fully put into production, the third production base belongs to the new production base, the global intelligent production base at a cost of nearly 500 million covers an area of nearly 100 acres, the introduction of 12 fully automated production lines, through intelligent manufacturing control center, automated assembly line, intelligent aging test line, ring assembly line and other production equipment and production environment, the depth of integration of intelligent information technology and industrial systems, to achieve the transformation from "manufacturing" to "intelligent manufacturing", the annual output of intelligent sanitary products from 400,000 sets to 1.6 million sets.
 
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Black light production - from raw materials to the final product can be completed in a "black light factory" where no one is present
 
      Meanwhile, this new production base has 6 international standard SMT electronic control board manufacturing equipment, which is one of the few domestic intelligent toilet production enterprises with this equipment, the control board can already achieve black light production - from raw materials to the final product, all the processing, transportation, testing process can be completed in the empty "black light factory", even without workers on duty.
 
Self-built dust-free injection molding workshop with 24-hour automatic operation
 
      To ensure product quality, Xierkang introduced more than 50 advanced injection molding machine to create a dust-free injection molding workshop, not only to achieve "black light production" - lights off, people leave, the workshop 24 hours operation, and the use of medical-grade ABS particles injection molding production out of the imitation ceramic plastic process cover, mirror smooth and delicate, and ceramic body into a natural, but also makes the product as one, excellent quality.
 
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Introduction of intelligent robots and strengthening of the central control system
 
      In addition to the 100,000-grade dust-removal workshop, dust-free and anti-static mode, and automated equipment required for the manufacturing of high-end electronic products, the new production base introduces intelligent robots, strengthens the construction of the central control system, builds automated assembly lines, and gradually realizes production automation and intelligence, striving to achieve real-time management and paradigm shift from "centralized" to "decentralized" production mode through network technology that determines the manufacturing process.
 
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Industry 4.0, not only efficient production capacity, but also focus on technology mastery and research and development
 
      The level of technology is directly related to the competitiveness of an industry, and Xierkang precisely has 30 years of technology reserves in the electronics industry, easily grasp the core manufacturing technology of the intelligent toilet motherboard. Winning the first mover advantage, Xierkang like a rocket, full speed ahead. 2015 to 2018 three years sales more than 10 times, since then the annual growth rate of 80%-100% high-speed development.
 
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      At the same time to ensure the sustainable development of the brand, Xierkang also gradually establish a strong R & D system, in 2018 Xierkang invested 30 million in R & D, so far the cumulative cost of mold opening more than 95 million; R & D staff from more than 20 people in 2015 to nearly 250 people, R & D production of intelligent toilets has been more than 150 models, dozens of patents, in the industry so vigorously invested in product development brand is not rare.
 
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      High investment and focus, brought about by the speed of innovation. At present, Xierkang's technical research and development team can directly adjust the core part independently, the speed and precision is higher than the general level of the industry, from the start of development to the market in only 8-9 months, a year down the development of new products to dozens of models, the speed is in the industry leading level. At the same time, Xierkang not only mastered the most core microelectronics manufacturing technology of intelligent toilets, but also has eight core technologies - the latest instantaneous module (reliable small tank instantaneous heating system), STM standard manufacturing intelligent main control board, anti-reflux pulse valve, stable automatic flip cover gear device, Hilk independent research and development of intelligent toilet special spray gun ( The eight technologies guarantee that Hilk's products maintain a leading position in technology.
      Over the past 30 years, Xilkang has continued to pursue innovation in technology and production capacity, and has achieved "quality Xilkang" and "intelligence Xilkang" by building an international advanced manufacturing base for smart homes with the world's leading German 4.0 industrial standard. Relying on technological innovation, the company will lead high-quality development. After that, Xilkang will persistently take the road of "smart" manufacturing, continue to upgrade and develop Industry 4.0, and help China's smart home industry move from manufacturing to smart manufacturing!

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